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The five most common STL file problems

18 September 2026

1. Holes in the model

A model must be watertight to be sliced. Small holes can often be repaired automatically.

2. Flipped normals

When faces point inward, the model is interpreted incorrectly.

3. Walls that are too thin

Below roughly 1 mm a wall becomes fragile or disappears entirely.

4. Wrong scale

Always check that the file is in millimetres, or the part comes out the wrong size.

5. Large overhangs

Overhangs beyond roughly 45 degrees need supports, which cost time and finishing.

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